The applications already presented, such as the implemented process control software FIX/DMACS - a Client/Server design - as well as the Combilab or any other PLC's required by the client, have made complex and very reliable process control systems for batch processing possible.

With larger systems the OperX recipe controller can be equipped with up to 6 parallel, independent recipes. Consequently very complex installations can be controlled from one PC. Because of the Client/Server design further operation or control stations are also possible in the same network. For larger installations a spare PC can be installed.

As general contractor SYSTAG delivers complete installations ready for use.

As and when required SYSTAG also delivers only the automation part in close co-operation with other suppliers, so that the client receives a reliably functioning installation.

Sophisticated automation

Our chemical process concepts always contain technically meaningful and at the same time scientifically optimal solutions. We benefit from our experience in programming management systems, in the development of micro processor systems and in the conception of data bases and networks.

Our features

• The right assembly know-how for sophisticated automation solutions
• More than 30 years service in the chemical industry
• Integral problem recording for optimum technical and scientific solutions
• Use of reliable software and hardware components
• High quality awareness, characterized through projects carried out in the pharmaceutical industry
• Structured development run
• Where applicable, the latest technology

• Engineering bases and preliminary studies
• Recipe control for chemical production
• Data bases / management of process data
• Long-term archiving
• Visualisation of operation conditions
• Material tracking and personnel identification
• PLC programming
• Networking of control levels, management system levels and product monitoring
• Real time recording
• Development of electronic hardware
• Design and testing of prototypes
• Registration for quality control
• Support through FDA agreed qualification of installations
• Support for Validation of systems used

Structured sequence of events

Our development works in accordance with a sequence defined in quality management. This defines which documents need to be generated by when. Consequently you can keep yourself continuously informed about the development position and influence the rest of the run during reviews.

Computer/ CPU systems

• PC
• PLC
• Motorola Micro Processor
• Intel Micro Processor

Operating systems

• Windows

Program languages

• Visual Basic
• C/C++
• SQL
• Assembler
• HTML

Data Base

• Access
• PISA
• Oracle

Process control software/tools

• FIX DMACS (Intellution)
• Sattline

Computer networks

• Internet
• Field bus
• Ethernet
• Token Ring

• Textile dyestuff
• Pharmaceutical bulk production
• In-process analysis laboratory

• Polymer chemistry
• Dyestuff chemistry
• Photo chemistry
• Energy saving crystallisation procedure

• Active pharmaceutical substance development
• Dyestuff development
• Polymer chemistry
• Reaction calorimetry
• Peptide syntheses
• Bio catalytic converter test installation

• Material flow control and monitoring
• Personnel entitlement control and registration
• Central data recording with long-term archiving

• Dosage system
• Automated distillation
• Micro processor subsystems
• Remote control and remote monitoring

SYSTAG - Your Partner for Chemical Development
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